佐藤特殊製油株式会社

日本語

Development of original oils,
including lubricants and machine oils

Have you ever struggled to find the right oil for your processing or been unable to address your needs using conventional products?
As your oil solution experts, we develop specialized products that match the conditions of your operation environment.
We also support small-quantity production and utilize our extensive knowledge and experience and reliable development technologies to meet the demands of our clients.


ADAPTABILITY


  • Speed

    We offer the most-suitable solution from our extensive line-up to fit our clients' requirements. We can also promptly develop the products our customers demand by modifying existing products according to their needs. This shortens the process compared to developing a product from scratch as well as lowers the overall cost.


  • Small Lot Production

    We have a flexible system that allows us to produce small-quantity orders and a wide range of products, which is not possible with major manufacturers.



  • High Quality

    The quality and properties required of oils vary widely. For this reason, we place the utmost importance on product testing and our conversations with the client and believe that true quality comes from selecting and developing the most suitable oil solutions for the client in question.


  • Order-made

    Through our thorough discussions with the client, we are able to identify demands that even the client was not aware of. This allows us to create truly one-of-a-kind products based on our clients' needs.


FLOW

We offer proposals for the most-suitable products by addressing issues from the customer's point of view.

  • STEP 1
    Discussion

    Please feel free to consult our researchers about any topic, from issues with oils you are currently using to requests for materials or processing methods and the functions you require from oils. Based on your inquiry, we will investigate whether we can solve your problem with an existing product and will propose the best oil for you. If the problem can be solved with an existing product, we will offer a quotation; if not, we will develop and manufacture a product to fit your needs.

  • STEP 2
    Product Development

    After comparing your requests with the results from testing, we will narrow down our products to the most suitable one for you. While holding regular discussions, we will prepare a number of different samples so that you can test the oil's properties on your own test equipment or actual machinery. We will, then, get your feedback, adjust the oil's properties, and create a new set of samples. For oil products to be used complex working environments, we we repeat this process until we have adjusted for the right properties.

  • STEP 3
    Production

    We evaluate our manufacturing processes to ensure we achieve stable and high quality production of the products created in our laboratory. Our integrated in-house system, covering processes from research and development to manufacturing, allows us to increase production volume while maintaining a high level of quality. As we are equipped with various facilities for small-quantity production, we are also able to manufacture and deliver the exact amount you require.

  • STEP 4
    Product Completion and Delivery

    We only ship products that have passed inspections conducted by our quality assurance department. Please consult us about packaging and export procedures, as we will adjust them in accordance to your preferences.

  • STEP 5
    Thorough Follow-up

    Our oils are not simply disposable goods, but are instead an essential component in our customers' products that provide high functionality and added value. If you find any flaws or points for improvement during usage, please do not hesitate to tell us. We will apply your feedback to our product development and deliver you with the improved product.

RESEARCH
AND
DEVELOPMENT

Through daily research activities, we make sure to always do our best to improve our technologies.
We support our clients' operations by creating quality oils. Our production is intricately connected to the production of our clients.
This is the spirit we at Sato Special Oil abide by.

  • Basic Research

    In addition to constantly reviewing the latest technological trends, we do our best to obtain a variety of raw materials and collect basic data. We are also focusing on developing original technologies that enable us to develop oil products with unique characteristics.

  • Applied Research

    Our oils are made by combining a variety of additives with an assortment of base oils. As the number of combinations is infinite, we search for the best solution based on data obtained during our basic research.

  • Product Development

    In order to solve the issues faced by our clients, we employ various measuring devices to identify current problems and determine the required functions. Based on this information, we utilize the knowledge and experience we have accumulated through basic and applied research to develop the most suitable oils for our client. And by receiving feedback from our clients, we constantly work to refine our solutions.


FACILITY

FT-IR / pH Meter / Four-ball Friction Tester / Pendulum Friction Tester / Tensiometer / Contact Angle Meter / Kinematic Viscosity Measurement Set / Flash Point (C.O.C)/ Chloride Meter / Electrical Conductivity Meter / Density/Specific Gravity Meter / Moisture Meter(KF) / Erichsen Tester / Consistency Meter / Evaporation Tester / Oxidation Stability Analyzer /
Grease Torque Tester / Dropping Point Measuring Machine / Total Oxidation Measuring Device / Differential Thermal Analyzer (TG-DTA) / Centrifuge / Dryer/Thermostatic Chamber / Atomic Absorption Spectrophotometer / Clean Benches / Rotary Vacuum Evaporator / Gas Chromatography Mass Spectrometer

We also collaborate with research institutes outside the company to conduct various tests and measurements when necessary.